Multi-product packaging lines are now essential for businesses responding to consumer demand for variety. However, managing multiple SKUs (Stock Keeping Units) without slowing production or increasing waste presents serious challenges. Switching between different packaging formats, weights, and sizes must be quick—and without manual intervention.
Spantech conveyors offer a practical solution for this kind of complexity. Designed with flexibility and modularity, these conveyors streamline the packaging of different products on a single production line.
The Challenge of Packaging Different SKUs on One Production Line
Packaging operations must support various product sizes, from single items to multipacks. If the conveyor isn't equipped for fast adaptation, each changeover can impact line timing and accuracy.
The more diverse the SKUs, the greater the need for a conveyor that can quickly adjust its spacing, speed, and alignment functions—without interrupting the entire process.
How Transfer Conveyors Enable Quick Product Changeovers
A transfer conveyor plays a critical role in reducing downtime between product runs. These conveyors shift items between zones, allowing new SKUs to enter the line without reconfiguring the layout.
A few key benefits of using transfer conveyors include:
● Smooth transitions between packaging stages.
● Accurate product spacing during SKU swaps.
● Minimized stoppages or manual adjustments.
They create a buffer that separates production processes, which helps teams respond faster to demand shifts.
The Role of Accumulation Conveyors in Managing Packaging Variability
An accumulation conveyor helps absorb inconsistencies in product flow. This is especially important when products with different packaging speeds share the same line. It holds back items when needed and releases them when downstream operations are ready.
Furthermore, this balances the entire process, especially during high-volume or mixed-product runs. The key benefits of accumulation conveyors in managing packaging variability include:
● Reduced product damage or collisions.
● Improved timing between processes.
● Maintained line efficiency during SKU changes.
Key Features of Spantech Conveyors That Support Multi-Product Packaging
Spantech conveyors are built with components that support adaptability. The modular plastic chain design allows for customizable layouts that handle various product types.
Other notable features:
● Tight product transfers to prevent snags or jams.
● Low back-pressure accumulation for fragile items.
● Configurable inclines, curves, and turns for small spaces.
These conveyors are also easy to clean and maintain, which supports frequent product changes.
Best Practices for Integrating Flexible Conveyor Solutions
To build a packaging line capable of adapting to frequent SKU changes, consider the following best practices:
● Use modular conveyors that allow for quick layout changes.
● Incorporate both transfer conveyors and accumulation conveyors where needed.
● Design the line with product flow variations in mind.
● Choose technology that supports the gentle handling of diverse product types.
Collaborating with an experienced partner like CONOVEY helps align conveyor features with packaging goals.
Why Material Handling Conveyor Systems Must Adapt to Market Demands
Consumer trends are shifting faster than ever. Businesses are now required to package multiple SKUs—from single servings to variety packs—on the same line, making adaptability an important factor in the design of conveyors.
Modern material handling conveyor systems must offer modularity, changeover speed, and reliable product handling across formats. These features help meet productivity goals without sacrificing product quality.
Are you looking to optimize a multi-product packaging line? Contact CONOVEY to learn how our Spantech solutions can support fast, efficient, and flexible material handling.
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